3D Puff Embroidery Caps — Raised Lettering, Factory Direct
3D puff embroidery lays foam under the satin stitching so lettering rises off the crown — the signature look of streetwear, ag brands, and racing programs. Because our caps are decorated in the factory that builds them, puff runs on the front panels of any of our 205 styles without the finished-cap hooping limitations domestic embroiderers fight.
Program notes for resellers
- Puff works best on bold, simple shapes — block letters, numbers, mascot outlines. We'll flag fine detail at proof stage and suggest flat-stitch accents.
- Mix puff and flat embroidery in the same logo (puff mains + flat details) at no extra location charge inside the included 12,000 stitches.
- Popular bases: Style 1112 trucker, structured snapbacks, and flat bills. Browse snapbacks →
Most orders ship in about 21 days from sewout approval — versus the 60–90 days typical importers quote.
Every cap includes up to 12,000 embroidery stitches (minimum 4,000 per location). Virtual proofs and digitizing are free and come back within 24 hours. Trade-only: we sell exclusively to promotional-products distributors and resellers, priced with room for your margin. SAGE #200546.
What distributors say
"The proof came back the next morning with the logo already on the exact colorway my client wanted. We closed a 1,500-piece program that week."
"Factory-direct pricing with 12K stitches included changed our margin math on every headwear program we quote."
"Three weeks from sewout approval on 576 caps — in hand a few days later, and the caps matched the photos on the site exactly. Our embroidery vendor couldn't believe the stitch quality."
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