Frequently Asked Questions
Wholesale headwear, factory direct. Here's how ordering, turnaround, minimums, and decoration work at The Cap Company.
Does The Cap Company sell to the public?
No. The Cap Company is a factory-direct wholesale manufacturer that sells to resellers, decorators, embroiderers, screen printers, promotional-product distributors, and teams. End consumers can browse styles and colors, but orders are placed through a reseller. To get pricing, request a reseller quote.
How fast can you ship custom caps?
Most orders ship in about 21 days from sewout approval. We also provide free digitizing and layout within 24 hours. As a factory-direct manufacturer with in-house decoration, our turnaround is faster than the 60–90 days typical of many importers — which is why we call ourselves USA's Fastest Overseas Company. Rush service is often available for an additional cost.
What is the minimum order?
Our standard minimum is 144 pieces, where the wholesale price tiers begin (144 / 288 / 576 / 1,500 / 2,500 / 5,000). Smaller runs — 100, 72, even 48 caps — are available for established accounts at a per-cap surcharge. Request a reseller quote with your styles, colors, and decoration and we'll confirm your exact price.
How long does a custom cap order take?
Most orders of 576 pieces or fewer ship about 3 weeks after sewout approval, plus 2–4 days of shipping. Faster is often possible for an additional cost — just ask.We typically have a concept for you to review within 24 hours; approve it and sewouts follow within about another 24. Once you approve the sewout the clock starts. Complex caps take longer — custom dye, woven labels, molded parts, or washing. Larger runs scale predictably: roughly 4 weeks for 1,500 pieces, 5 weeks for 2,500, and 6 weeks for 10,000. Washed or distressed fabrics add about a week. Free virtual proofs and digitizing come back within 24 hours.
How many embroidery stitches are included?
Every cap includes up to 12,000 embroidery stitches at no extra charge, with a minimum of 4,000 stitches per decoration location. That comfortably covers a large front logo plus back-arch text and a side mark on most programs.
Can I get a pre-production sample?
Yes. Every order includes a free virtual proof, and for programs that need physical approval we can arrange a pre-production sample or a photo/video sew-out of your logo before the full run starts. Ask on your quote and we'll confirm timing and cost for your specific program.
Do you offer private-label or white-label cap programs?
Yes. Distributors can run headwear under their own brand: custom woven main labels, sweatband branding, hang tags, and factory-anonymous paperwork. Every virtual proof we produce carries your logo and contact block, not ours. Private label adds no production time to standard orders.
Do you work with ASI, PPAI, and SAGE distributors?
Yes — The Cap Company is trade-only and works exclusively with promotional-products distributors and resellers. Our SAGE number is 200546. End buyers are always referred back to a distributor.
What art files work best?
Vector art (AI, EPS, or PDF) is ideal, but a clean high-resolution PNG or JPG works for most logos. Our art team prepares production-ready artwork and free digitizing within 24 hours, and flags anything that won't stitch cleanly at cap scale on your proof.
What decoration methods do you offer?
We decorate in-house: flat embroidery, 3D puff embroidery, sublimation (full-fabric and patch), screen printing, appliqués and patches (embroidered, woven, leather, faux leather, PVC/silicone, sublimated), and woven or printed labels including private labels. Decoration can be placed in multiple locations — front, back, side panels, visor, undervisor, and closure. See all decoration options.
What is your most popular cap?
Style 1112, our Classic Structured Trucker, is our best seller — available in 500+ color permutations, with two-tone combinations a specialty. A sandwich-trim variant, Style 1112S, shares the full 1112 colorway range.
Do you provide blank caps as well as decorated caps?
Yes. Decorators and embroiderers order our blanks to decorate themselves, and we also decorate in-house if you prefer a turnkey decorated order. Either way, every cap is made to order on our own factory floor — and because we archive your spec, art, and PMS matches, the style you sold last season reorders exactly the same this season.
Will I receive exactly the quantity I order?
Custom production runs allow an industry-standard ±3% quantity variance for quality assurance — we over-produce and hand-inspect rather than risk shipping you a short count. Any overage ships to you and is billed pro-rata at your same per-cap price, never at a premium.
What are your payment terms?
Net 30 is available to clients with approved terms; new accounts are invoiced on standard terms until credit is established. Every invoice is a clean line-item document that mirrors your quote, payable online. Setup is free at 288 pieces and up, and every cap includes 12K stitches of embroidery (*min 4K per location).
How do reorders work?
We archive your art, digitized embroidery files, PMS color matches, and full cap spec. A reorder is one email — "run it again" — with no new setup and no re-proofing unless you change something.
What types of headwear do you make?
Trucker caps, snapbacks, classic and dad caps, fitted caps, performance headwear, premium and vintage styles, beanies, bucket hats, visors, and eco/specialty styles — roughly 205 wholesale styles in total. Browse the full catalog.
How do I get pricing or place an order?
Request a reseller quote. Tell us the styles, colors, quantities, and decoration you need; we respond within one business day with wholesale pricing. There is no public checkout — we are a wholesale, reseller-only manufacturer.
Do you offer domestic and overseas production?
Our value is factory-direct overseas manufacturing at wholesale prices, paired with in-house decoration and a 21-day-from-art-approval turnaround that beats typical overseas lead times. That combination is why we position ourselves as USA's Fastest Overseas Company.
Still have questions?
Send us your styles, colors, and decoration — we'll reply within one business day with wholesale pricing.