Custom Woven Patch Caps — Fine Detail at Cap Scale
Woven patches hold detail embroidery can't: thin rule lines, small text, subtle shading — woven from fine thread instead of stitched, then merrowed or laser-cut and applied to the cap at the factory.
Spec guide
- Woven = finest detail, flat hand-feel. Embroidered patch = classic texture. Sublimated = unlimited color. We'll recommend at proof stage from your art.
- Edges: merrowed border (classic patch look) or laser-cut/heat-sealed for irregular shapes
- Any base style — truckers, dad caps, flat bills
Most orders ship in about 21 days from sewout approval — versus the 60–90 days typical importers quote.
Every cap includes up to 12,000 embroidery stitches (minimum 4,000 per location). Virtual proofs and digitizing are free and come back within 24 hours. Trade-only: we sell exclusively to promotional-products distributors and resellers, priced with room for your margin. SAGE #200546.
What distributors say
"The proof came back the next morning with the logo already on the exact colorway my client wanted. We closed a 1,500-piece program that week."
"Factory-direct pricing with 12K stitches included changed our margin math on every headwear program we quote."
"Three weeks from sewout approval on 576 caps — in hand a few days later, and the caps matched the photos on the site exactly. Our embroidery vendor couldn't believe the stitch quality."
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